Light Metal Conversion Coatings

Conversion coatings on light metals form a very thin, non-decorative layer. As a result, this layer resists corrosion and helps bonding materials and paint stick better.

  • Chrome-free conversion coating
  • Environmentally friendly replacement for Hexavalent Chrome
  • Stabilizes electrical resistance of material surfaces to improve adhesive bonding
  • Excellent pretreatment base for wet paint, CARC paint, powder coating, structural adhesive, and rubber to metal bonding
  • Improves corrosion resistance
  • Does not affect part dimensions

Specification Capability

Custom Coating can process aluminum conversion coating requirements associated with:

Specification / CalloutDescription
MIL-DTL-5541 Type IIChemical conversion coating on aluminum and aluminum alloys with no hexavalent chromium in the coating. MIL-DTL-5541 remains an active specification for aluminum conversion coatings.
MIL-DTL-5541 Class 1AIntended for maximum corrosion protection, painted or unpainted, and as a base for paint systems.
MIL-C-5541Legacy callout often still found on older drawings; generally reviewed against the current MIL-DTL-5541 requirement.
Customer-specific aluminum pretreatment specificationsAvailable upon review of drawing, coating note, testing requirements, and approval needs.

  • Basket sizes
    • 46x80x46
    • 35x45x40
    • 31x41x30
  • Rotate baskets 30Lx34D
  • 2200 gal tanks
  • Automated West Line – 1900 lb capacity
  • Automated East Line – 2400 lb capacity

Example Applications for Alodine 5200

Automotive Body, Trim, Etc.

Electronic Housings and Bezels

Military Vehicles and Aircraft Parts

Alodine Specifications

Custom Coating, Inc Conversion Coatings

MIL-DTL-5541 Type II
Tesla TS0002074
GM GMW16721
Ford WSS-M10P12-B2


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